How to Cut Plastic Lattice without Breaking It?  A Step-by-Step Guide

cut plastic lattice without breaking

Plastic lattice is an excellent material for adding a decorative touch to your outdoor projects. If you’re looking to add some privacy to your outdoor space, plastic lattice is a great option. It’s affordable, easy to install, and comes in a variety of colors and patterns. 

However, cutting plastic lattice can be a challenge, as it’s prone to cracking and breaking. Working with plastic lattice can be a challenging task, especially if you’re not familiar with the right techniques. 

 In this article, we’ll go over how to cut plastic lattice without breaking it, including the materials you’ll need and the best tools to use.

Why Cutting Plastic Lattice Can Be Challenging

One of the biggest challenges to cutting plastic lattice is that it’s a fragile material. It’s easy to crack, split, or chip the lattice if you don’t handle it correctly. Additionally, plastic lattice is prone to melting or warping if it’s exposed to too much heat or friction. This means that you need to be careful when using power tools or heat sources to cut the lattice.

Another challenge of cutting plastic lattice is that it’s a relatively thin and flexible material. This can make it difficult to maintain a straight cutting line and to avoid making accidental curves or bends in the lattice. If you’re using a circular saw or jigsaw, you’ll need to be especially careful to keep the blade steady and maintain a consistent cutting angle throughout the process.

Another factor that can make cutting plastic lattice challenging is the size and shape of the lattice itself. Many types of lattice are designed to be large and unwieldy, making them difficult to move and manipulate during the cutting process. This can make it challenging to get the lattice into the right position for cutting and to keep it from moving around during the process. Additionally, if you’re cutting a lattice into specific shapes or designs, you’ll need to be especially precise and careful to avoid mistakes or errors.

Another consideration is that it is difficult to get a clean and smooth cut. Unlike some other materials, plastic lattice can be prone to fraying or splintering if it’s cut with the wrong tool or technique. This can leave behind rough edges or unsightly blemishes that can detract from the overall look of your project. If you’re working with colored or patterned lattice, it can be challenging to cut it in a way that preserves the design and appearance of the material.

Materials and Tools Needed for Cutting Plastic Lattice

To cut plastic lattice, you’ll need some basic tools that you can find at any hardware or home improvement store. Here are the tools you’ll need:

  • Plastic lattice panels
  • Tape measure
  • Pencil
  • Straight edge or ruler
  • Circular saw or jigsaw
  • Fine-toothed blade (60-80 teeth)
  • Sandpaper (120-150 grit)

Step-by-Step Guide to Cutting Plastic Lattice

  1. Measure and mark the lattice.
    • Use a tape measure to measure the dimensions of the lattice piece you need to cut.
    • Mark the cut line with a pencil and a straight edge or ruler. Make sure the line is straight and even.
  2. Choose the right blade.
    • A fine-toothed blade (60-80 teeth) is best for cutting plastic lattice. It will produce clean, precise cuts without causing the lattice to crack or split.
    • Avoid using a coarse blade or a blade with too few teeth, as it will tear the lattice and create rough edges.
  3. Set up the saw.
    • If you’re using a circular saw, set the blade depth to about 1/8 inch deeper than the thickness of the lattice.
    • If you’re using a jigsaw, use a clamp or vise to hold the lattice securely in place. This will prevent the lattice from vibrating or moving during the cutting process.
  4. Cut the lattice.
    • Start the saw and slowly guide it along the cut line. Make sure you’re holding the saw steady and applying even pressure.
    • Don’t rush the cut or apply too much force, as this can cause the lattice to crack or split.
    • If you’re using a jigsaw, move the blade slowly and steadily along the cut line, following the marked line.
  5. Sand the edges
    • Use sandpaper (120-150 grit) to smooth the edges of the cut lattice. This will remove any rough edges or burrs that could cause injury or damage to other materials.

Tips to Avoid Breaking Plastic Lattice While Cutting

Here are some tips to help you avoid breaking the plastic lattice while cutting:

  • Use a fine-toothed blade: A fine-toothed blade will help prevent the plastic lattice from cracking or chipping.
  • Cut slowly: Take your time and use a slow, steady cutting motion. Rushing can cause the plastic lattice to crack or break.
  • Use the right tool: Use a circular saw or jigsaw if possible, as they’re designed for cutting through plastic lattice.
  • Support the panel: Make sure the panel is well-supported while you’re cutting to prevent it from bending or flexing.
  • Use clamps to secure the panel in place and prevent it from moving around while you’re cutting.
  • Wear safety gear: Always wear safety goggles and gloves while cutting plastic lattice to protect your eyes and hands.
  • Cut from the back: When using a circular saw or jigsaw, cut from the back of the panel to prevent the blade from tearing the plastic lattice.
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Sanding the Cut Edges of Plastic Lattice

Once you’ve cut your plastic lattice, you may notice some rough or jagged edges. To smooth them out, use sandpaper with a fine grit (around 220) to sand the cut edges. This will give them a smooth finish and prevent any splinters or rough spots.

Other Uses for Plastic Lattice

Plastic lattice is not just limited to creating privacy screens for your outdoor space. Here are some other creative ways you can use plastic lattice:

  • Create a trellis for climbing plants.
  • Build a garden fence or enclosure.
  • Make a decorative wall panel.
  • Create a unique headboard for your bed.
  • Build a DIY pet gate or crate cover.
  • Use as a backdrop for photography or events.


Cutting plastic lattice can be a challenge, but with the right tools and techniques, it’s definitely doable. Whether you’re using a circular saw, jigsaw, or handsaw, make sure you take your time and follow the steps carefully to avoid breaking the plastic lattice. And if you’re feeling creative, consider using plastic lattice for other DIY projects around your home. With its versatility and affordability, the possibilities are endless!